Analysis of cutting problem of shutter mold

The cutting process of the shutter mold is generally divided into three processes, roughing, semi-finishing and finishing. The residual milling is prepared for finishing after the semi-finishing process.
The cutting process of the shutter mold is generally divided into three processes, roughing, semi-finishing and finishing. The residual milling is prepared for finishing after the semi-finishing process. In each process, a uniform distribution of allowance is left for the next process, which increases the life of the tool. In different processes, the tools used are different. The roughing process uses a circular insert milling cutter, a ball end mill and an end mill with a large tool nose radius. Round insert milling cutter for semi-finishing and finishing operations. In the process of use, we must pay attention to the selection of matching tools to ensure the cutting process.

Round inserts can be milled in a variety of materials and in all directions. If used, smooth transitions between adjacent passes can also result in a smaller and more uniform machining allowance for semi-finishing. The chip thickness of the round insert is variable, which gives it a higher feed rate than most other inserts. The cutting of the circular blade is very smooth, the strength of the circular blade cutter is large, and there is no limitation in cutting.

The length of the cut is generally affected by the position of the cutter, which is often the length of the cut that the cutting edge must bear. It is important to note during the cutting process that the cutting force is compromised. When the tool is positioned at the center of the workpiece, the direction of the radial cutting force changes as the cutting edge of the blade enters or exits the cutting. The gap also exacerbates the vibration, causing the blade to vibrate. There are many problems in the cutting problem of the shutter mold, which must be paid attention to. We must pay attention to the actual production, do not sloppy, cause damage to the mold.
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